Branded T-shirts

Cotton is the most popular and commonly used t-shirt fabric. Known for its breathability and softness, it provides comfort and a classic feel. Cotton is highly versatile and compatible with most printing methods, including screen printing, direct-to-film (DTF), and direct-to-garment (DTG), though DTG is only effective on cotton. However, it can shrink when washed in hot water and may not be as durable as synthetic fabrics.

Polyester, often used in performance or athletic wear, is known for its durability, resistance to shrinking and wrinkling, and quick-drying properties. It is ideal for sublimation printing, which works best on synthetic fabrics like polyester. However, it may not be as breathable as cotton and can irritate sensitive skin.

Cotton/poly blends aim to offer the best of both worlds: the comfort and breathability of cotton with the durability and wrinkle resistance of polyester. These blends are versatile, suitable for various printing methods, and often provide a good balance between casual and athletic wear. However, they may not offer the same level of softness as pure cotton or the full performance qualities of polyester.

Tri-blend fabric, typically a mix of cotton, polyester, and rayon, is among the softest t-shirt materials. It offers a unique combination of breathability, durability, and a silky feel, making it a popular choice for premium-quality shirts. However, they can be more expensive than single-fabric or dual-blend options.

CVC fabrics are a cheaper alternative to tri-blends, usually made up of a higher percentage of cotton and a smaller percentage of polyester. Often found in a heathered look, CVC shirts offer softness similar to tri-blends but without the inclusion of rayon. While they provide comfort and are more budget-friendly, they might need to match the luxurious feel of tri-blends.